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[Case Study] Full Inspection of Steel Balls through Mass Production

We are manufacturing steel balls, but magnetization of the steel balls has occurred! Here is a case study of installing guide sensors on the line conveyor!

We manufacture approximately 40,000 iron balls with a diameter of 10φ every day, and among them, defective products (magnetized iron balls) are mixed in. Currently, only random sampling inspections are conducted, which allows defective products to escape. There was a request for "monitoring of magnetized iron balls on the automated line" and "to maintain a detection distance of 30mm between the detection object and the sensor due to the line structure." We installed the guide sensor "GS-116" manufactured by Makome Research Institute on the line conveyor, enabling the detection of the magnetic field of the iron balls and their expulsion (although this depends on the strength of the magnetic field). As a result of our improvements, we achieved a loss amount of zero for full inspections during the occurrence of defective products. *For more details, please refer to the PDF document or feel free to contact us.

Company：MACOME CORPORATION NAGANO TOKYO OSAKA NAGOYA HIROSHIMA
Price：Other

Sensors
Sensors
Distance measuring device
Magnetic Guide Sensor

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[Improvement Case] Full Inspection of Iron Balls through Mass Production - Kaizen

We are manufacturing iron balls, but magnetization of the iron balls has occurred! We want to monitor the magnetization on the line.

We would like to introduce a case where the full inspection of iron balls through mass production was improved. We manufacture approximately 40,000 iron balls with a diameter of 10mm every day, and among them, defective products (magnetized iron balls) were mixed in, leading to situations where they could slip through with only sampling inspections. By installing the guide sensor "GS-116" on the line conveyor, we were able to detect the magnetic field of the iron balls and discharge them. 【Case Overview】 ■ Issues - Monitoring of magnetized iron balls on the automated line - Due to the line structure, we wanted to maintain a detection distance of 30mm between the detected object and the sensor ■ Effects and Benefits of Improvement - Established a line that stops immediately if an anomaly is detected - Achieved a line system that can automatically discharge defective products when they occur *For more details, please refer to the related links or feel free to contact us.